The Hilti HIT-HY 200 Technical Data Sheet provides comprehensive details on the high-performance injectable hybrid mortar system, including technical specifications, safety guidelines, and compliance information for professional use.
Overview of Hilti HIT-HY 200
Hilti HIT-HY 200 is a high-performance, injectable hybrid mortar system designed for anchoring rods and sleeves in concrete. It is suitable for both cracked and non-cracked concrete, across strength classes C20/25 to C50/60. The mortar offers high loading capacity, excellent handling, and fast curing, making it ideal for demanding applications. It can be used in dry and water-saturated conditions, with small edge distances and anchor spacing possible. HIT-HY 200 is part of Hilti’s advanced anchoring solutions, ensuring reliable performance in various construction scenarios;
Importance of the Technical Data Sheet
The technical data sheet for Hilti HIT-HY 200 is essential for ensuring correct installation, safety, and compliance. It provides critical information on product specifications, safety precautions, and environmental considerations. Engineers and contractors rely on this document to verify compliance with ETA and CE standards. The data sheet also outlines proper handling and disposal methods, ensuring safe and efficient use of the mortar system. It serves as a comprehensive guide for professionals to achieve optimal performance and reliability in anchoring applications.
Technical Specifications of Hilti HIT-HY 200
The HIT-HY 200 is a high-performance injectable hybrid mortar system designed for anchoring in cracked and non-cracked concrete, offering high loading capacity and thermal resistance.
Product Classification and Container Sizes
Hilti HIT-HY 200 is classified as a high-performance injectable hybrid mortar system for anchoring applications. It is available in two primary container sizes: 330 ml and 500 ml, catering to various project requirements. The product is designed for use in non-cracked and cracked concrete, suitable for concrete strength classes C20/25 to C50/60. This classification ensures versatility and reliability across different structural applications, making it a preferred choice for professional use in construction and industrial settings.
- Container sizes: 330 ml and 500 ml.
- Suitable for concrete strength classes C20/25 to C50/60.
Components and Compatibility
Hilti HIT-HY 200 is a two-component, injectable hybrid mortar system designed for anchoring applications. It is compatible with HIT-V anchor rods and HIT-Z/ HIT-Z-R threaded rods, ensuring reliable performance in various concrete conditions. The system is suitable for use with non-cracked and cracked concrete, as well as dry and water-saturated concrete, making it versatile for diverse structural needs. The components are specifically formulated to provide high bond strength and durability in demanding environments.
- Compatible with HIT-V and HIT-Z/HIT-Z-R anchor rods.
- Suitable for non-cracked and cracked concrete applications.
- Works effectively in both dry and water-saturated concrete.
Mechanical Properties of HIT-HY 200 Mortar
HIT-HY 200 mortar exhibits high compressive and bond strength, ensuring exceptional durability and reliability in anchoring applications. Its mechanical properties maintain structural integrity under various loading conditions.
Compressive Strength and Bond Strength
HIT-HY 200 mortar achieves a compressive strength of approximately 55 MPa after 28 days, ensuring robust structural integrity. Its exceptional bond strength enhances anchoring reliability in concrete, making it suitable for high-load applications. The mortar’s performance meets European technical standards, providing consistent and durable results across various concrete conditions, including cracked and non-cracked surfaces. This combination of strength properties ensures superior anchoring solutions for both dry and water-saturated concrete environments.
Tensile Strength and Flexural Strength
HIT-HY 200 mortar demonstrates a tensile strength of approximately 5 MPa and a flexural strength of around 8 MPa, ensuring excellent resistance to tension and bending stresses. These mechanical properties make it highly suitable for demanding applications, including high-stress anchoring and structural repairs. The mortar’s consistent performance across various concrete conditions, from non-cracked to cracked surfaces, further enhances its reliability in diverse engineering scenarios, meeting rigorous European technical standards for structural integrity and durability.
Thermal Resistance of HIT-HY 200
HIT-HY 200 offers excellent thermal resistance with a maximum in-service temperature of 120°C short-term and 72°C long-term, ensuring durability under varying conditions.
Maximum In-Service Temperature Ranges
The Hilti HIT-HY 200 mortar system exhibits excellent thermal stability, with a maximum in-service temperature range of up to 120°C for short-term exposure and 72°C for long-term use. This ensures reliable performance under varying environmental conditions. These temperature limits are crucial for maintaining the structural integrity and load-bearing capacity of anchors in concrete. For detailed information, refer to the Material Safety Data Sheet (MSDS) or the product data sheet for specific application guidelines and safety precautions.
Short-Term and Long-Term Thermal Limits
The Hilti HIT-HY 200 mortar system is designed to withstand varying thermal conditions. Short-term exposure can handle temperatures up to 120°C, while long-term use is capped at 72°C. These limits ensure optimal performance and durability in diverse environments. Elevated base material temperatures can reduce bond resistance, emphasizing the importance of adhering to these thermal constraints. The technical data sheet provides detailed graphs and charts to illustrate the mortar’s thermal performance over time, ensuring reliable anchor stability under specific temperature conditions. Always consult the Material Safety Data Sheet for safe handling practices.
Safety Data Sheet for HIT-HY 200
The Safety Data Sheet provides essential safety information, including handling, storage, and disposal guidelines for HIT-HY 200. It ensures safe usage and environmental protection.
Handling Precautions and Safety Measures
Handling HIT-HY 200 requires wearing protective goggles and gloves to prevent skin and eye contact. Ensure proper ventilation and avoid breathing dust. In case of spills, clean immediately to prevent slipping hazards. Dispose of waste according to local regulations. Store in a cool, dry place away from incompatible materials. For detailed safety information, consult the Material Safety Data Sheet (MSDS) before use. Always follow recommended safety protocols to ensure safe handling and application.
Environmental and Disposal Considerations
Prevent entry of Hilti HIT-HY 200 mortar into sewers and public waters to avoid environmental contamination. Dispose of unused material and packaging in accordance with local regulations. Clean spilled material promptly to prevent slipping hazards. Recycle packaging where possible to support sustainable practices. Ensure proper storage in a cool, dry place to maintain product integrity. Refer to the technical data sheet for detailed environmental guidelines and disposal recommendations.
Approval and Compliance Information
Hilti HIT-HY 200 meets ETA approvals ETA-11/0493 and ETA-12/0084, ensuring CE compliance and adherence to European technical standards for high-performance anchoring systems.
ETA Approvals and CE Compliance
The Hilti HIT-HY 200 system holds ETA approvals ETA-11/0493 and ETA-12/0084, confirming its compliance with European technical standards. These approvals validate its suitability for anchoring in cracked and non-cracked concrete, ensuring reliability and safety. The product meets CE marking requirements, adhering to EU directives for construction materials. Its design resistance is verified according to European Technical Assessments, making it a trusted solution for high-performance anchoring applications across various concrete strength classes.
Relevant Standards and Certifications
Hilti HIT-HY 200 adheres to multiple international standards, ensuring its reliability and safety. It complies with European directives like the Machinery Directive (2006/42/EC) and is certified for use in concrete strength classes C20/25 to C50/60. The product meets environmental and safety regulations, with proper handling outlined in its Safety Data Sheet. Compliance with these standards ensures its suitability for diverse applications, balancing performance and regulatory requirements effectively.
Design Considerations and Load Capacities
The HIT-HY 200 offers high load capacities, enabling small edge distances and anchor spacing. It supports large diameter applications and varying embedment depths for versatile use.
Edge Distances and Anchor Spacing
HIT-HY 200 allows for minimized edge distances and anchor spacing, enhancing design flexibility. It supports concrete strength classes C20/25 to C50/60 and is suitable for dry or water-saturated concrete. The system enables high loading capacity and fast curing, making it ideal for large-diameter applications. Proper spacing and edge distances must be maintained to ensure optimal performance and safety, adhering to ETA approvals and technical guidelines for reliable anchor installations in various conditions.
Embedment Depth and Critical Spacing
HIT-HY 200 requires precise embedment depths and critical spacing to ensure optimal performance. The typical embedment depth ranges from 40 mm to 300 mm, depending on anchor size and application. Critical spacing must be maintained to prevent group effects, reducing design loads if spacing is smaller. Proper adherence to these parameters ensures reliable anchor performance in concrete, as specified in the technical data sheet. Always consult Hilti engineers for specific project requirements to meet safety and design standards effectively.
Applications and Use Cases
HIT-HY 200 is ideal for anchoring rods and sleeves in non-cracked and cracked concrete, suitable for C20/25 to C50/60 strength classes, and works in dry or water-saturated conditions.
Concrete Strength Classes and Conditions
HIT-HY 200 is suitable for concrete strength classes C20/25 to C50/60, in both non-cracked and cracked conditions. It performs effectively in dry and water-saturated concrete, ensuring versatility across various applications, including structural engineering and industrial construction. The mortar’s high loading capacity makes it ideal for demanding environments, while its compatibility with large-diameter anchors enhances its suitability for heavy-duty projects. This adaptability ensures reliable performance in diverse concrete conditions and applications.
Dry and Water-Saturated Concrete Applications
HIT-HY 200 excels in both dry and water-saturated concrete, ensuring consistent bonding performance. Its hybrid mortar formulation maintains high load capacity even in moisture-rich environments, making it ideal for submerged or high-humidity applications. This versatility allows for reliable anchoring in diverse conditions, from underwater structures to damp industrial settings, without compromising safety or durability.
Hilti HIT-HY 200 offers exceptional performance, versatility, and compliance, making it a reliable choice for diverse anchoring applications in both dry and water-saturated concrete conditions.
Hilti HIT-HY 200 is a high-performance injectable hybrid mortar offering exceptional load-bearing capacity, suitability for cracked and non-cracked concrete, and compatibility with various anchor systems; It ensures fast curing, excellent handling, and reliability across diverse applications. The product meets stringent safety and environmental standards, with CE compliance and ETA approvals. Its versatility extends to dry and water-saturated concrete, while its compact edge distances and anchor spacing enhance design flexibility. A top choice for demanding structural projects requiring durability and precision engineering.